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A sample you can approve

Sampling review flow: agree criteria, identify trial samples, review dimensions appearance and function, then record the release decision

Agree acceptance criteria before the trial, identify the samples and record their conditions. Review dimensions, appearance and function separately, then connect corrections and release decisions to controlled revisions.

Define the surface early

Surface concept diagram separating molded smoothness, texture and applied decoration, without asserting a roughness or finish grade

Define visible and touch surfaces before the mold finish is selected. Connect smoothness, texture and decoration with resin, release direction and an appearance reference that can be checked.

Hot runner or cold runner?

Runner principle comparison: a cold runner solidifies with the shot while a hot runner keeps the delivery path heated; geometry is illustrative

Compare solidifying runners and heated delivery paths against the actual part. Review resin compatibility, gate appearance, color changes, maintenance and production requirements before selecting the runner arrangement.

Read the part, then the process

Conceptual examples of short shot, sink, warpage and flash, not photographs or measured defect results

Describe short shots, sink, warpage and flash before choosing a correction. Review geometry, material, tooling and molding conditions together, then check the result against agreed acceptance criteria.

Choose the resin before the tool

Material selection principle flow from service conditions through candidate resin families to the approved exact grade

Compare resin families against service conditions, appearance and assembly needs. Confirm the exact supplier grade, reinforcement, color and documentation before releasing the material for tooling or production.

A drawing ready for DFM

DFM principle diagram showing deliberate wall transitions and a planned release direction, without dimensions

Prepare wall transitions, release direction, ribs, bosses and appearance zones before tooling. Use a controlled model, drawing and material specification to agree the decisions that affect the mold.

Process video

Source video supplied by AAA MOULD. External media loads when played.